Making needle bars on tattoo machines

Needle making is an art and science in itself. It is not just some process that is performed, but an acquired skill to perfect. You want to make your own needles to be strong, but to achieve a high level of skill in this field, the technique has to be practiced over and over again through the course of many months. Just like anything in life, the more you do something, the better at it you become. This is very true with needle making. It can become really frustrating at first and it seems you will never get it right. This is the time not to quit, but to just keep trying. Stick at it, and eventually you will be making needle bars as good as, or better than the ones you get from your supplier.
The following equipment is needed for making needle bars:
Solder Gun: A good one with a pistol grip for easy maneuvering, and developing
a lot of heat quickly. Solder Flux and Solder: This must be stainless steel flux and solder for soldering
stainless steel needles and bars. Absolutely nothing else. Tinning Fluid: For tinning the tip of the solder gun so you don’t burn the tip
through from high heat. Stainless Steel Shader and Liner Bars: To accept needle groups. Needles: Stainless Steel Sharps #12 needles. Eye Loupe: The highest power of best quality. A 15 or 20 power loupe is recom
mended. Needle Jigs: A great time saving device. These are manufactured (at the time of this writing) by only Spaulding & Rogers Mfg., Inc., others are copies. Clippers: Small pliers for wire cutting. File: Small file assortment (jewelers) Stones: Sharpening stone, around 1″ x 1/4″ x 3″. Plastic Aligner: Make yourself. 1 square inch x 1/4 inch.
This equipment is not stored out in the tattoo shop but in the back room or at home. Keep it somewhere quiet where you can concentrate on what you are doing. Once you get going, you will most likely tattoo all week long, and on Sundays or free nights, make your needles for the upcoming week. You are going to be making a lot of them, about a week’s supply or more at one time.
Before even starting, following the suggestions of the previous chapter on needles, you should have a good supply of needle bars (both liners and shaders) already on hand.
The pre-manufactured needle bars should be examined very carefully. Study them to see how they sit on bars, how the needles are soldered, which side is soldered and all the small details like arrangement of needles and order of grouping, etc. Before you begin, read this entire chapter several times and try to perform all of the steps in your head as you go along so you have some idea of what you are trying to do.

Filed under: Needle Making

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